Services
Comprehensive Apparel manufacturing for all of your needs
Sampling
Garment samples are inevitably important and are developed tested before starting the bulk production. It means making a sample of the garment or fabric which requires to be sold. Sampling / Sample development is one of the main processes in garment industry and it has a vital role in attracting buyers. Because the buyers generally places the order after they are satisfied with the quality of the samples.
Order Confirmation and BOM
An order confirmation is a document that is sent from the supplier to the buyer. It confirms that the order has been received and accepted.
Once the sample is satisfactory to the buyer, the buyer will confirm the order and issue the purchase order (PO).
We need to make a Bill of Materials (BOM). Bill of Material is a list of raw materials needed to be sourced to make a garment and make it ready for shipment as per buyer’s requirement. A BOM normally includes items description, consumption (per piece consumption) with a defined unit of measure, projected cost per unit and total cost of each item.
Spinning
Our Spinning facility houses state-of-the-art modern machineries that turn quality cotton into high grade yarn. We also produce blended and organic yarn to cater to our socially responsible clientele. Our spinning units Produce Compact yarn, Slub yarn, Fair Trade, BCI, Organic Cotton, ETI.
The sophisticated machines are highly efficient in terms of productivity, energy efficiency and environmental friendliness.
Knitting
Perfect knitting is vital to make fabrics look elegant & classy and for ultimate comfort.With latest imported knitting machines and paramount precision, we produce uniform, high quality and comfort fabrics in diverse texture and GSM. We knit different types of fabrics such as Interlock, Rib, Jersey, Airtex, Honey Comb, Lycra Jersey, Fleece and Mini Jacquards in various structures and patterns.
We are capable of producing all kind of specialty fabrics and performance technical fabrics.The entire fabric produced in-house meet our garmenting requirements for delivering orders.
Dyeing And Processing
Dyeing and processing is one of the most critical parts of the production process. Ultra-modern, soft flow imported machines are used in dyeing the fabric, whereas electronic colour measurement and dyeing technology ensures, uniform colouring. To retain the quality of the fabric, we use state-of-the-art squeezers to dry it. Our dyeing unit is integrated with the best-in-class Air-Flow Technology machineries giving exceptional results. We employ azo-free, environmental friendly dyes and chemicals and treat all the effluents rightly before discharge.
Once the fabric completes the dyeing process, it is then efficiently processed through the relax dryer which ensures that the fabric has a soft finish.The knitted fabric is compacted with modern machineries without compromising the soft texture and the quality of the fabric.We ensure perfect and delicate finishing with a touch of perfection.
Fabric Inspection and Cutting
Our cutting section is equipped with latest machines and skilled employees for precision cutting fabric of all parts of the garment.
We have a system of 100% checking and labelling of all cut parts for right size, shape, defects before passing it over to the Sewing section in order to ensure the quality and enhanced production efficiency. Similarly all printed panels, embroidered panels are inspected being passed to the Sewing section.
Our in-house pattern markers help to devise ways to cut the fabric in such a manner as to maximize utility and minimize wastage of fabric.
Printing
At VVTA Creations, Printing is one of our chief strength.We have a well equipped in-house screen printing unit which performs a variety of printing functions. From Fabric printing to Garment printing, we have fine tuned our printing processes to give that extra special appeal to our finished garments, creating trendy and delicate designs.
Our printing division imparts colored designs to the cotton fabrics, printing intricate designs and elaborate shadings with various effects. Making use of azo-free dyes and chemicals, we employ Plastitol, Glitter, Pigment, High Density, Non PVC, Foil and Flocking for creative and eye-catching designs.
Embroidery
Our embroidery divisions is equipped with sophisticated imported machines that use CAD/CAM designing, which enable mass scale execution of intricate embroidery in upto 9/12 colours with Laser cut & Sequence, with latest technology.
We have a splendid range of embroidery to suit any styles, any garments as you have an option to choose from a wide range, designs & colours.
Sewing
We have state-of-the art sewing machines for versatile garment stitching. We have computerized single needle lock stitch machines, Over- locking machines, Flat lock machines imported from around the world.
Our sewing process is accompanied with world-class sewing machines that assemble the cut clothes to produce the finished garment. The diverse specialization of the operators enables an easy clear-cut finishing and this efficiency provides a solid shape to the ideas that create master piece garments.
Ironing And Packing
With the provision for perfect quality, inspection is carried out at every single stage of the process ensuring the highest possible standards. Further the finished garments are examined to ensure quality and consistency of the product before it is pressed and packed for delivery. Garments are ironed to give a professional and flawless appearance.
We have an extensive team of skilled workforce in the packing process. The well-ironed garments are neatly packed with acute precision and care, tagging the same, and sorting out for shipping.
Final Inspection
Packaging is followed by a final inspection for the mass production. The packed garments are inspected for quality assurance of the outgoing finished products. This process is followed for internal quality audit and to ensure that no defective garments are packed into the cartons for dispatch.
Samples from the whole inspection lot are collected according to the standard sample size. At VVTA Creations,we strictly follow AQL 2.5 for quality measures.
Shipping
We facilitate buyers to negotiate the best terms with consolidators or shipping lines as per cargo movement and projection. We don’t make compromises on the quality and delivery schedules of your orders.